1.Components for the machine
The roll forming machine consists of 3-ton manual uncoiler, infeed guide, fixed position driven forming stations, rectifying device, cutting equipment, hydraulic station, PLC control console, and manual unload product run out table
2.Technical Parameters
Material: aluzinc, galvanized and carbon steel
Thickness: 0.8mm ~ 1.2mm
Feeding Width: 134mm
Cover width:82.3mm
Yield stress:235Mpa (33KSI) ~ 345Mpa (50KSI)
Roll forming Speed:12 m/minute
Cutting Tolerance:+/-2.5mm(length≤5000mm); +/-3.0mm(5000mm<length≤10000mm)
Manual Uncoiler:Max. Capacity: 3000kgs
Coil inner diameter:508mm
Voltage:As per customer's request
Numbers of stations:12 stations, and 2+3 rectifying rollers
Type of cutting:Roll-formed and length-set profile cutting
3.Material Of Main Equipment
| Roller Material |
High grade S45C forged steel, coated with hard chrome. |
| Active Shaft Material |
High grade S45C carbon wrought steel, diameter 76mm. |
| Transmission |
Cardan gear drive. |
| Electric Elements |
PLC control console, touch screen and transducer, from Siemens, Germany.
Other elements, from Schneider, Germany. |
| Cutter blades |
Cr12MoV steel with quenched treatment, hardness HRC58~61,
wear-resistance, good steel structure, long life. |
4.Process sketch
Uncoiling the sheet ðInfeed guiding ðRoll forming ð Measure length ð Rectifying ð Cutting the panel ð Panels to the supporter (option: automatic stacker).
5.Standard Of Equipment Of Machine
| 1) |
Manual Uncoiler |
1set |
| 2) |
Infeed Guide |
1set |
| 3) |
Roll Forming Station |
1set |
| 4) |
Rectifying Device |
1set |
| 5) |
Post-cut Equipment |
1set |
| 6) |
Hydraulic Station |
1pc |
| 7) |
PLC Control Console |
1pc |
| 8) |
Product Support Table |
2pcs |
| 9) |
Spare Parts |
1box |
FAQ
Q:Are you a manufacturer?
A:Yes absolutely. Welcome a lot for your visiting to us.
Q:What's the delivery time?
A:Normaly will take 60days
Q:Do you have after-sale support?
A:Yes, we're always here for giving you advice and support for technical details since we have senior technician.
Q:Is there quality control when manufacturing the lines?
A:Yes, we have a group of team who will be responsible for quality control from laying off the raw material, processing the rollers and the other parts, make treatment on the roller surface and shaft, assembling, testing and packaging.
Q:What's your strength comparing to the other supplier?
A:We'll supplying you the best quality and service. We'll give you good advise beyond your requirements. The lines are easily for installation and with low mantenance requirements.
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