1.Components of the Machine:
The roll forming machine consists of 8-ton manual uncoiler, infeed guide, fixed position driven forming stations, cutting equipment, hydraulic station, control console, and manual unload product run out table.
2.Technical Parameters:
Material specification | Aluzinc steel and galvanized steel |
Thickness | 0.8 mm to 1.5mm |
Main motor power | 18.5 kw |
Hydraulic station power | 4 kw |
Yield stress | 235Mpa (33KSI) ~ 350Mpa (50KSI) |
Roll forming speed | 12 m/minute |
Cutting tolerance | +/-2.5mm(length≤5000mm);+/-3.0mm(5000mm<length≤10000mm). |
Manual uncoiler | Max. Capacity: 8'000kgs |
Voltage | As per customer's request |
Numbers of stations | 25 stations |
Type of cutting | Roll-formed and length-set profile cutting |
3.Material of Main Equipment:
Roller Material | High grade S45C forged steel, coated with hard chrome |
Active Shaft Material | High grade S45C carbon wrought steel, diameter 85mm |
Electric Elements | PLC control console, touch screen and transducer, from Mitsubishi, Japan Other elements, from Schneider Electric, Germany |
Cutter blades | Cr12MoV steel with quenched treatment, hardness HRC58~61 wear-resistance, good steel structure, long life |
4.Process Sketch:
Uncoiling the shee t; Infeed guiding ; Roll forming ; Measure length ; Cutting the panel ; Panels to the supporter .
5.Standard Equipment of Machine:
1) | Manual Uncoiler | 1set |
2) | Infeed Guide | 1set |
3) | Roll Forming Station | 1set |
4) | Post-cut Equipment | 1set |
5) | Hydraulic Station | 1pc |
6) | PLC Control Console | 1pc |
7) | Product Support Table | 2pcs |
8) | Spare Parts | 1box |