Dual Level Roll Forming Machine Rollformer

• Automatic Grade: Automatic
• Power Source: Electric
• Screw Design: Single-Screw
• Certification: SGS, CE, ISO
• Condition: New
• Customized: Customized
• Model NO.: Roll formers
• Application: Sheet, Plates, Machinery & Hardware
• Thickness: 0.3 mm to 0.7mm
• Main Motor Power: 7.5 Kw
• Hydraulic Station Power: 4 Kw
• Feeding Width: 1000mm
• Cover Width: 825/820mm
• Yield Stress: 235MPa (33ksi) ~ 345MPa (50ksi)
• Roll Forming Speed: 12 M/Minute
• Coil Inner Diameter: 508mm.
• Voltage: as Per Customer’s Request
• Numbers of Stands: 17~18 Stands/Stations/Pairs
• Transport Package: Sea Package
• Specification: CE Standard, ISO 9001
• Trademark: WILLING INT′L
• Origin: China
• HS Code: 84552210
• Production Capacity: 150 Sets Per Month

Product Description

1.Components of the Machine:The roll forming machine consists of manual uncoiler, infeed guide, fixed position driven forming stations, cutting equipment, hydraulic station, control console, and manual unload product run out table.
2.Technical Parameters:

Material specification	Aluminum, galvalume, galvanized and pre-painted galvanized steel.
Thickness	0.3 mm to 0.7mm.
Main motor power	7.5 kw.
Hydraulic station power	4 kw.
Feeding width	1000mm.
Cover width	825/820mm.
Yield stress	235Mpa (33KSI) ~ 345Mpa (50KSI).
Roll forming Speed	12 m/minute.
Cutting Tolerance	+/-2.5mm(length≤5000mm); +/-3.0mm(5000mm<length≤10000mm).
Manual Uncoiler	Max. Capacity: 5000kgs.
Coil inner diameter	508mm.
Voltage	As per customer's request.
Numbers of stands	17~18 stands/stations/pairs.
Type of cutting	Roll-formed and length-set profile cutting.

3.Material of Main Equipment:

Roller Material	High grade S45C forged steel, coated with hard chrome, and polishing treatment.
Active Shaft Material	High grade S45C carbon wrought steel, diameter 76mm.
Electric Elements	PLC control console, touch screen and transducer, from Mitsubishi, Japan. Other elements, from famous suppliers of China.
Cutter blades	Cr12MoV steel with quenched treatment, hardness HRC58~61, wear-resistance, good steel structure, long life.

 
4. Component and Function:

Coil Feeding Equipment	Consists of one uncoiler with capacity of 5 tons and its base. The steel sheet is manually fed to the guiding equipment under the function of friction and traction.
Infeed Guide	Adopting guiding bar and sliding block (sheet lubricator) to control the width and position of the steel sheet. The coil sheet is guided in the correct position and passed to the roll forming equipment.
Mainframe Transmission	Transfer the main motor power to the rollers through chains and sprockets, and also transfer the coil sheet.
Roll Forming Station	The main frame of machine is welded separately and the outside wall is connected by screw after being roto blasted on the surface. The rollers are surface-chrome plated after being machined by the exact machine tool. The tooling is PLC precision machined and supported with pre-lubricated rolling contact bearings.
Post-cut Equipment	Stationary hydraulic post shear/guillotine. The length and quantity of pieces can be set by the buyer through the control console, when reach the set length, the machine will cut the panel automatically. The cutting is finished under the power of hydraulic station which guarantees the precision of cutting.
Hydraulic Station	Supplies the initial power to the cuter through a closed oil tank. It is off without cutting, which can save the power.
PLC Control Console	The electric controlling system of this machine consists of five parts: operating system, touch screen, PLC, transducer and strong electricity parts. The controlling system of this machine is imported from Mitsubishi Company of Japan. The system uses modularized structure and has convenient, reasonable, canonical wiring arrangement, and its maintenance is quite easy. The independent operating console facilitates the mutual dialogue between the operator and the machine. The operation is easy and steady and can be chosen operation by manual or automatically.
Product Support Table	To support the finished run out panels. The quantity we supply is 2 pieces with length 2 meters; it can support panels with more than 4 meters in normal condition.